AeroVironment has patented a motor winding design with a high density multi-conductor wire bundle, featuring a compacted Litz wire bundle in a serpentine configuration. The central portion has compacted Litz wire, while end turns have non-compacted Litz wire. The compacted Litz wire is formed with high pressure press for improved performance. GlobalData’s report on AeroVironment gives a 360-degree view of the company including its patenting strategy. Buy the report here.
According to GlobalData’s company profile on AeroVironment, Precision imaging drones was a key innovation area identified from patents. AeroVironment's grant share as of April 2024 was 50%. Grant share is based on the ratio of number of grants to total number of patents.
High density motor winding with compacted litz wire bundle
A recently granted patent (Publication Number: US11942842B2) discloses a motor winding design that utilizes a high-density multi-conductor wire bundle, specifically a compacted Litz wire bundle. The winding features a unique serpentine configuration with a central portion comprising compacted Litz wire and end turns made of non-compacted Litz wire. The central portion undergoes a high-pressure press treatment to alter the cross-sectional shape of the individual jacketed conductors and reduce spacing between them, enhancing the efficiency of the winding.
Furthermore, the patent details a method for forming such a motor winding, involving compressing Litz wire to create a compacted Litz wire, shaping it into a serpentine winding with a central portion and end turns, and utilizing a press to compress only the central portion. Multiple bundles of compacted Litz wire can be combined through layering or weaving to form the winding, which can then be encased in a thermally conductive epoxy, potentially containing boron nitride. This innovative approach to motor winding design aims to improve performance and efficiency, offering a new solution for various applications requiring reliable and high-performance motors.
To know more about GlobalData’s detailed insights on AeroVironment, buy the report here.
Data Insights
From
The gold standard of business intelligence.
Blending expert knowledge with cutting-edge technology, GlobalData’s unrivalled proprietary data will enable you to decode what’s happening in your market. You can make better informed decisions and gain a future-proof advantage over your competitors.